LED Panel Manufacturing Factory Overview

Situated in Shenzhen, a global economic and high-tech hub, Pletron’s robust in-house capabilities and vertically integrated supply chain enable short lead times.

2,000 ㎡

Facility Area

1,000

Dust-Free Cleanroom

10,000

Production Capacity

ISO 9001

Certified Quality

LED Panel Manufacturing Capability

We are capable of producing over 10,000 square meters of modules monthly by integrating SMT lines, aging chambers, and rigorous quality control.

High Production Capacity

Advanced production line

Quality Assurance

Customization

LED Panel Manufacturing Process

From SMT pick-and-place through final calibration, the whole process is fully controlled and monitored by our proprietary management system.

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SMT Production

Mounting LED chips onto PCB boards

Reflow Soldering

Securing components with precise heat profiling

Module Assembly

Attaching masks and bottom shells

Cabinet Integration

Installing modules, power supplies, and receiving cards

Aging Test

72-hour continuous operation testing

Final Calibration

Pixel-by-pixel color and brightness tuning

smd-rgb-led-smt
led-reflow-soldering
led-module-assembly
led-module-aning
led-cabinet-assembly
led-screen-calibration

LED Panel Manufacturing Quality Checkpoints

Quality is the lifeblood of Pletron. Our zero-defect policy is enforced through rigorous checkpoints integrated into every phase of our manufacturing lifecycle.

led-material-inspection

Incoming Quality Control(IQC)

Strict inspection and verification of all components(LEDs, ICs, PCBs) before feeding the production line.

In-Process Quality Control (IPQC)

Automated Optical Inspection (AOI) to detect soldering defects instantly.

Environmental Testing

High/low temperature cycles, vibration tests, and waterproof (IP rating) validation.

Final Quality Assurance (FQA)

Comprehensive visual, functional, and calibration checks before packing.

LED Panel Manufacturing Factory Visual Display

Take a virtual tour through our state-of-the-art facilities, featuring cleanrooms, automated assembly lines, and vast warehousing capabilities.

led-products-engineering-department
led-unit-setup
smt-led-pick-and-place
led-module-reflow-soldering
smt-dispenser
led-panel-assembly
led-module-repair
led-warehouse.
led-visual-inspection
led-logistics.

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